Case Study 1: Transnet City Deep Container Terminal 2014
On September 13, 2013, the first commercial and industrial 0% Portland cement concrete was cast in South Africa at the Transnet City Deep Container Terminal.
Three large test sections were cast to review the longer-term durability, compressive strengths and abrasion resistance. The 0% Portland cement exceeded all specifications and out-performed the Portland cement concrete.
The standard 50MPa concrete on the project has up to 70% of the Portland cement replaced with pulverized fuel ash. All 77 000m3 of the old paving concrete was recycled as G5 material on the project and the small excess was sold through a BEE SME. This is the only project in South Africa to have recycled all 100% of its old concrete.
Murray & Roberts was awarded 2nd place in the 2014 Nedbank sustainability awards due to the ARC technology applied on this project.
Based on the original concrete designs with 35% replacement of Portland cement with PFA:
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